東南亞光模塊工廠配套 威盾 VTON 高純閥門與流量計供應

供應鏈重構背景下，國內光通信龍頭長芯博創(chuàng)（博創(chuàng)科技）加速海外產能布局，建設長芯盛印尼生產基地，打造 “國內 + 印尼" 雙制造體系，將 800G/1.6T 高速光模塊封裝、測試產能落地印尼，規(guī)避貿易關稅壁壘，產品直接供應北美海外客戶供應鏈。本項目為印尼雅加達周邊長芯盛光模塊新建及擴產廠區(qū)，覆蓋超純水 UPW 制備輸送、光學清洗化學品供料、工藝冷卻水循環(huán)、潔凈廠房公用工程、工藝廢水處理五大流體系統(tǒng)，威盾 VTON 為該光模塊制造項目提供整套閥門、流量計流體控制解決方案，服務 EPC 總包與工廠后期運維采購。

項目痛點

1. 光模塊封裝清洗工藝用到酸、堿、有機溶劑等腐蝕性介質，同時超純水系統(tǒng)對管路潔凈度、零泄漏等級要求高，普通閥門儀表容易出現(xiàn)腐蝕內漏，直接影響光器件良率；

2. 多系統(tǒng)工況復雜：包含微量化學品小流量輸送、大流量超純水循環(huán)、乙二醇冷卻介質、酸堿廢水，需要多類型流量計適配不同量程；

3. 印尼進口設備準入門檻高，SNI 相關審核、原產地證明、第三方檢測報告單證繁雜，資料缺失會造成貨物扣關，耽誤建廠工期；

4. 海外項目工期緊張，濕熱海島工況，要求設備支持 DCS/PLC 自動化對接，同時需要跨境交付、完備備件、遠程技術調試支持。

5. 

威盾 VTON 完整交付方案（閥門 + 流量計清單）

? 流量計系列

1. 襯四氟電磁流量計：用于超純水循環(huán)管路、酸堿工藝廢水流量計量，4?20mA/Modbus 信號輸出，適配潔凈廠房自動化系統(tǒng)；

2. 哈氏合金材質金屬管浮子流量計：化學品供料管路小流量精準測控，適配光學清洗藥劑微量輸送，抗腐蝕，滿足光模塊工藝小流量控制需求；

3. 渦輪流量計：工藝乙二醇冷卻水回路流量監(jiān)測，實時監(jiān)控產線散熱系統(tǒng)流量狀態(tài)；

4. 熱式氣體質量流量計：潔凈車間氮氣、壓縮空氣供氣計量，統(tǒng)計全廠公用工程氣體能耗。

? 閥門系列

1. 哈氏合金內件氣動調節(jié)閥：化學品供料管線壓力、流量調節(jié)，應對強腐蝕藥劑；

2. PTFE 襯氟球閥、襯氟蝶閥：超純水、酸堿藥劑管路通斷，高潔凈密封，杜絕介質二次污染；

3. 高純不銹鋼氣動球閥：冷卻水、壓縮空氣公用工程管路；

4. 止回閥、電磁閥：廢水排放、消防水、工藝管路防倒流與自動切斷保護。

? 配套服務 全套產品提供 CE 認證、出廠檢測報告、原產地證書，整理印尼進口清關全套技術單證，適配 SNI 準入審核；支持美元跨境結算，配合 EPC 完成分批發(fā)貨；提供中英文技術手冊，可提供遠程調試指導，備件跨境供貨。

項目價值

1. 耐腐蝕閥門流量計適配光模塊清洗、化學品供料嚴苛工況，杜絕管路腐蝕泄漏，保障 800G/1.6T 光模塊封裝良率，降低非計劃停機風險；

2. 多品類儀表覆蓋超純水、冷卻水、化學品、氣體、廢水全流體工況，EPC 總包一站式采購，減少多供應商對接成本；

3. 完整合規(guī)單證保障設備順利印尼清關，保障印尼光模塊基地建設進度；

4. 流體設備穩(wěn)定運行，支撐長芯盛印尼基地產能釋放，工廠成品合規(guī)出口北美，實現(xiàn)關稅優(yōu)化的海外產能布局；

5. 該套方案可復制，面向東南亞同類光模塊、光器件、半導體封裝出海工廠直接參考選型。

PT Everpro Indonesia Technologies (Chipsen Indonesia) Optical Module Manufacturing Base｜VTON Valves & Flow Meters Solution for Southeast?Asia Optical?Communication Overseas Plant

Driven by global supply?chain restructuring, Chinese optical?communication leading company Changxinbochuang (Broadex Tech) accelerates overseas capacity deployment and builds Chipsen Indonesia production base. It establishes a dual?manufacturing system “China domestic + Indonesia", transferring 800G /1.6T high?speed optical?module packaging & testing capacity to Indonesia, bypassing trade tariff barriers and supplying finished goods directly for North?American customers’ supply chains. This green?field & expansion project is located near Jakarta, Indonesia. It includes five major fluid systems: ultrapure water (UPW) preparation & distribution, optical?cleaning chemical feeding, process cooling?water circulation, clean?room utility systems and process wastewater treatment. VTON provides complete valves and flow?meters fluid?control solution for this optical?module plant, supporting EPC contractors and plant operation?maintenance procurement.

Project Challenges

1. Corrosive acid, alkali and organic solvents are applied in      optical?module packaging & cleaning processes. The UPW system requires      ultra?high cleanness and zero?leakage performance. Conventional valves      & instruments suffer corrosion and internal leakage, which directly      reduce optical?component yield.

2. Wide?range working conditions cover micro?flow chemical      feeding, large?flow UPW circulation, glycol cooling fluid and acid?alkali      wastewater. Multiple types of flow meters are required for different flow      ranges.

3. Strict import access rules apply in Indonesia. SNI?related      audit, certificate of origin and third?party inspection documents are      mandatory. Missing documents may cause customs detention and delay      construction progress.

4. Tight project schedule under tropical humid coastal      environment. Devices shall be compatible with DCS / PLC automation. Cross?border      delivery, spare?parts supply and remote commissioning support are      required.

VTON Full Delivery Scope (Valves & Flow Meters List) ? Flow Meters

1. PTFE?lined electromagnetic flow meters: Measure flow for UPW      circulation pipeline and acid?alkali process wastewater; with 4?20?mA / Modbus output for clean?room automation integration.

2. Hastelloy metal?tube rotameters: Precise micro?flow measurement      & control for chemical feeding pipelines for optical?cleaning      reagents, anti?corrosion for small?flow optical?module process.

3. Turbine flow meters: Monitor flow rate of glycol process      cooling?water loop for production?line heat dissipation.

4. Thermal gas mass flow meters: Measure nitrogen and compressed?air      consumption in clean?room, realize plant?wide utility gas energy      statistics.

? Valves

1. Pneumatic control valves with Hastelloy trim: Pressure &      flow regulation for corrosive chemical feeding pipelines.

2. PTFE?lined ball valves & PTFE?lined butterfly valves: On?off      service for UPW and acid?alkali reagent pipelines, high?purity sealing to      avoid secondary medium contamination.

3. High?purity stainless?steel pneumatic ball valves: For cooling?water      and compressed?air utility pipelines.

4. Check valves & solenoid valves: Prevent back?flow and      automatic emergency shut?off for wastewater discharge, fire?water and      process pipelines.

? Supporting Services Full?set CE certificates, factory inspection reports and certificate of origin are provided. Complete technical documents are compiled for Indonesia customs clearance and SNI compliance audit. USD cross?border payment is supported for EPC phased shipment. Bilingual technical manuals, remote commissioning guidance and cross?border spare?parts supply are available.

Project Benefits

1. Corrosion?resistant valves & flow meters meet strict      requirements of optical?module cleaning and chemical feeding. Leakage risk      is eliminated to guarantee yield of 800G /1.6T optical modules and reduce      unplanned downtime.

2. Full?range instruments cover UPW, cooling?water, chemicals, gas      and wastewater. One?stop sourcing reduces coordination workload for EPC      contractors.

3. Complete compliance documents support smooth customs clearance      in Indonesia and keep construction schedule on track.

4. Reliable fluid?control hardware supports capacity ramp?up of      Chipsen Indonesia base. Finished optical modules can be exported to North?America      with tariff?optimized overseas production layout.

5. This solution is replicable and can be directly referenced for      similar overseas optical?module, optical?component and semiconductor      packaging factories across Southeast Asia.